Skip to main content

What is Expandable Microsphere?

 Brief Introduction of Expandable Microsphere

The color of the expandable microspheres is white. Its average particle size is 10-30 μm. Its average density is about 1100 kg / m 3 . It has a thermoplastic shell comprising a low boiling liquid hydrocarbon. When the thermoplastic shell is softened at elevated temperatures, the increased pressure of the hydrocarbon will cause the microspheres to expand 40 to 100 times. When the internal pressure of the microsphere, the shell tension and the external pressure reach equilibrium, the microspheres no longer expand. Expandable microspheres have become the world's lightest application because the density of expanded microspheres is less than 30 kg / m3 (0.03 g / cm3).

 

Characteristics of Expandable Microsphere

The first feature is cost savings.

In thermoplastic materials such as PR, PP, PVC, PET, TPR, TPU, TPV, PA and paper/paperboard, expandable microspheres can be used as lightweight fillers and blowing agents. Expandable microspheres reduce product density, reduce volume, and reduce transportation costs. 30kg PVC or 25-30kg paper fiber can be replaced with 1kg expandable microspheres. Expandable microspheres can be used in many fields, including soles, wood-plastic composites, automotive parts, paper and cardboard, nonwovens, coatings, and the like.

 

The second feature is low density.

The heat density of the expandable microspheres is reduced. Add 3 Å of expanded microspheres to the material to reduce the material density by 10%. Or adding 1% unexpanded microspheres reduces the density by 10%. Product density is reduced but its volume and thickness do not increase. It helps to reduce the energy consumption of the car. It makes the sole lighter and more comfortable. It is widely used in the following products: soles, wood-plastic composites, auto parts, non-woven fabrics, ultra-light clay, etc.

 

The third feature is surface modification.

Microspheres of different particle sizes have different surface effects. The small particle size of 5 μm makes the surface smooth. Large particle size microspheres can produce relatively rough surfaces. 3D and a special cashmere surface make the surface smooth, soft and non-slip. It is widely used in the following materials: printing inks, leather coatings, paper and cardboard.

 

The fourth feature is insulation.

The microspheres have good insulation, sound insulation, electrical insulation and low water permeability because of their uniform closed cell structure. Because of this property, it can be used in the following products: wine stoppers, auto parts, crack fillers, silicon. Rubber, emulsion explosives, cables, etc.

 

The fifth feature is flexibility.

The expandable microspheres are elastic. It is a thermoplastic core-shell microsphere. It can be compressed under a certain pressure, or it can be restored to its original state. It can therefore be used in the following products: wine corks, automotive interiors, silicone rubber, leather coatings, cables and more.

 

NCMC has been developing and focusing on chemicals for more than 60 years, and now is one of the largest professional chemical suppliers in Jiangsu province, with the privilege authorized by China government for operation of hazardous chemicals, highly toxic chemicals, precursor and explosive chemicals. Contact us to know the details of glycolic acid.



Comments

Popular posts from this blog

Difference Between Sulfate And Sulfonate In Shampoo

  Sulfates and sulfonates have two things in common. First, they're all anionic surfactants. Second, they are often used for personal care applications. But there are many differences. They have different molecular mechanisms. They have different functions and they have different raw materials.   Sulfates Sulfate is a compound. It has carbon bonds and oxygen and sulfur bonds. They include substances such as sodium lauryl sulfate and sodium lauryl ether sulfate.   At low pH, these substances plus the c-o-s bond hydrolyze to produce alcohol and inorganic sulfate. At a high pH, sulfate is stable in the base and, if ethoxylated to a relatively high level, produces a low-foaming alkali-soluble surfactant. Sulphates can be prepared by reaction of fatty alcohol or fatty alcohol ethoxylates with reagents such as SO3 or chlorosulfonic acid (CSA).   The reason shampoo becomes thick foam in the shower is that it contains sulfate. Most shampoos and household cleansers contain su...

Two Different Types of Anionic Surfactants

  Anionic surfactant is a kind of product with the longest history, the largest output and the most varieties among surfactants. According to the structure of hydrophilic groups, anionic surfactants can be divided into sulfonates and sulfates, which are the main categories of anionic surfactants.    The  anionic surfactants definition  is a must-known concept for many people working in the chemical industry. The various functions of surfactants are mainly manifested in changing the properties of the liquid surface, liquid-liquid interface and liquid-solid interface, of which the surface (interface) of the liquid is the most important.   Sulfate-type anionic surfactants mainly include fatty alcohol sulfate (also known as primary alkyl sulfate) and secondary alkyl sulfate : 1.  Fatty alcohol sulfate (ester) salt (FAS or AS). The general formula of fatty alcohol sulfate is: ROS0-3M+, R is alkyl, M+ is sodium, potassium, ammonium, ethanolamine and other ca...

Polyether Polyol Manufacturing Process

  Synthesis of DMC-based polyether polyol by a continuous method   A certain amount of DMC catalyst is taken and uniformly dispersed in a certain amount of small molecule initiator. Add 0.5 kg of the mixture of the initiator in the small test reactor. The vacuum was replaced 1-2 times with N2, and the N2 pressure was maintained at 0.1 MPa. After heating, stirring and raising the temperature to a certain temperature, the quantitative PO was introduced into the continuous autoclave with nitrogen gas for induction. When the induction is successful (the temperature in the kettle rises and the pressure drops), the PO is continuously passed to carry out the reaction. Open the outer loop and continue to pass the PO into the continuous kettle.   When the liquid in the reaction vessel is full, the PO, DMC catalyst and the initiator are continuously added to the kettle at a certain ratio and a certain speed through the power system. Continuous discharge is started when a certain pr...